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Caterpillar D8K Turbocharger – OEM 6N7203 / 0R5841 | T1238 Heavy Duty Replacement

The Elecdurauto Caterpillar D8K Turbocharger (Model T1238) is designed as a direct OEM replacement for part numbers 6N7203 and 0R5841, perfectly fitting Caterpillar D8K bulldozers and 583K pipelayers powered by the D342 engine. Engineered for heavy-duty earth-moving and construction equipment, it delivers reliable boost pressure, durable performance, and long service life under extreme working conditions.

 
  • 6N7203 / 0R5841

  • Inconel turbine, forged aluminum compressor

  • Elecdurauto

  • China

  • IATF 16949 / ISO 9001 / CE / RoHS

  • OEM label and ODM customization accepted

  • 100 pcs

  • 7–15 Days

  • 50,000 pcs / month

  • Individual box / 4-pack set / bulk tray / custom label

  • VSR balanced, high-speed tested

  • 18 months

  • 6N7203 / 0R5841 / 465032-0001

  • Caterpillar Earth Moving Equipment – Bulldozers & Pipelayers

  • Caterpillar D8K / 583K with D342 Engine

Availability:
Quantity:
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Product Description

Heavy Duty Turbocharger 6N7203 / 0R5841 Manufacturer Product Overview


As a professional Caterpillar turbocharger manufacturer, Elecdurauto provides the T1238 heavy-duty turbocharger as a perfect OEM replacement for 6N7203 and 0R5841. Engineered for Caterpillar D8K and 583K with the D342 engine, this model ensures consistent boost performance, superior durability, and precise fitment for industrial-grade applications in mining, pipeline, and construction equipment.



Heavy Duty Caterpillar D8K Turbocharger Supplier – Fitment & OE Cross Reference (6N7203 / 0R5841 / T1238)

Item Details
Turbo Model T1238 Heavy Duty Turbocharger – engineered for Caterpillar D8K / 583K equipment
OEM Number 6N7203 / 0R5841 – direct-fit OEM turbocharger replacement
Turbo P/N 465032-0001 – designed for consistent boost and long service life
CHRA P/N 407505-0014 – high-performance core cartridge for D342 engine
Engine D342 engine – heavy-duty Caterpillar engine for construction and pipeline projects
Application Earth Moving Equipment (Bulldozers & Pipelayers)
Equipment Caterpillar D Series (D8K, 583K)
Replacement For Genuine Caterpillar Turbocharger – high-quality aftermarket replacement



Heavy Duty Caterpillar D8K Turbocharger Supplier – Key Features & Technical Advantages

Rugged Heavy-Duty Construction

Rugged Heavy-Duty Construction

Each T1238 turbocharger is precision-engineered with reinforced housings and upgraded bearings for continuous high-load operation. It withstands intense vibration, dust exposure, and extreme torque loads in heavy construction environments.
High-Temperature Resistant Materials

High-Temperature Resistant Materials

Equipped with Inconel turbine wheels and heat-treated compressor housings, this turbo endures up to 800°C exhaust temperatures, maintaining structural integrity and efficiency in long-duration operation cycles.


Precision Dynamic Balancing

Precision Dynamic Balancing

Every CHRA (407505-0014) is VSR-balanced to within ±0.5 g·mm, ensuring smoother operation, reduced vibration, and extended bearing lifespan — essential for reliable operation of the Caterpillar D342 engine.

Consistent Boost and Fuel Efficiency

Consistent Boost and Fuel Efficiency

Optimized turbine geometry delivers stable boost pressure across the entire RPM range. This enhances fuel efficiency by up to 15%, reduces emissions, and improves power output for D8K bulldozers and 583K pipelayers.



Heavy Duty Caterpillar D8K Turbocharger Supplier – Technical Specifications

The Elecdurauto heavy duty turbocharger, engineered for Caterpillar D8K and 583H engines, is built to deliver lasting performance under extreme operating conditions. These detailed specifications provide professional buyers and distributors with essential data for accurate comparison, technical evaluation, and confident procurement decisions. Each parameter has been validated through extensive laboratory and field testing to ensure compliance with OEM performance standards and heavy-duty operational requirements.


Parameter Specification
Overall Dimensions 250 × 200 × 220 mm
Compressor Wheel Diameter 70 mm
Turbine Wheel Diameter 80 mm
Structure Single-stage turbocharger
Max Rotational Speed 100,000 RPM
Material Composition Compressor: Forged Aluminum / Turbine: Inconel / Housing: Cast Iron
Operating Temperature Range -40°C to 800°C
Oil Pipe Interface M12 × 1.5 Threads
Weight 15 kg
Boost Pressure Up to 2.5 bar



Heavy Duty Caterpillar D8K Turbocharger Supplier – Applications & Market Use

The Elecdurauto T1238 turbocharger is widely used in Caterpillar D8K bulldozers and 583K pipelayers, supporting global infrastructure, mining, and pipeline construction.


Earth Moving

Earth Moving

Pipeline Installation Projects

Pipeline Installation Projects

Construction, Mining, Infrastructure Development

Construction, Mining, Infrastructure Development



Heavy Duty Caterpillar D8K Turbocharger Supplier – Quality Assurance & Testing Standards

Elecdurauto ensures every Caterpillar D8K heavy duty turbocharger meets strict ISO 9001 and IATF 16949 quality standards through a complete in-house process. Each unit undergoes dynamic balancing, high-temperature endurance, and final VSR performance testing to guarantee OE-level reliability and durability. This rigorous control system ensures consistent boost performance, precise fitment, and long service life for demanding construction and earth-moving applications.


Material Incoming Quality Control

Precision CNC Machining Cluster

Automated Material Loading Lathe

Three-Axis CMM Inspection

In-Process Quality Monitoring

Automated Assembly Workstation

Functional Testing & Assembly Validation

Turbocharger Performance Test Bench



Heavy Duty Turbocharger Wholesale & Cooperation

We support flexible wholesale models to help distributors and importers grow in their market:


Ready Stock for Immediate Delivery

Elecdurauto keeps a stable inventory of  heavy duty turbochargers to ensure fast, reliable supply. Distributors and importers can access ready-to-ship units without long production delays, helping them respond quickly to market demand and reduce downtime.


Flexible MOQ & Wholesale Support

We offer negotiable MOQ options to support both small-volume distributors and large-scale buyers. Whether you're expanding an aftermarket product line or maintaining fleet operations, our flexible terms make it easy to start cooperation and grow sustainably.


Short Lead Time & Strong Capacity

With automated production and efficient logistics, Elecdurauto guarantees an average lead time of 20–30 days for bulk orders. Our strong monthly output ensures continuous supply for regional warehouses, e-commerce sellers, and OEM replacement brands.


Quality & Partnership Assurance

All turbochargers are produced under IATF 16949 certification and pass full dynamic and thermal testing before delivery. Combined with dedicated aftersales and OEM labeling support, Elecdurauto provides a dependable foundation for long-term cooperation with heavy-duty parts distributors worldwide.



OE Support System for Caterpillar D8K Turbocharger – OE 6N7203 / Model T1238

Elecdurauto develops each turbocharger under strict heavy-duty OE replacement standards to ensure reliability in earth-moving and construction environments. Every unit undergoes precision casting and CNC machining for the turbine housing, dynamic VSR balancing up to 200,000 rpm, and full-load thermal simulation testing. From raw material sourcing to final performance validation, the entire process is digitally tracked to guarantee OEM-level quality and endurance under extreme operating conditions.

OE-Level Support System Behind Every Turbocharger



OEM & Aftermarket Uses of Caterpillar D8K Turbocharger

turbocharger assembly held by gloved hand, focusing on assembly
turbocharger assembly next to EURO packaging box, emphasizing br
turbocharger assembly on wooden surface, highlighting turbine co
turbocharger assembly with detailed internal parts and gloved ha
turbocharger assembly with disassembled parts on white cloth
turbocharger assembly with gloved hand, showcasing precision eng
turbocharger assembly with gloved hand, showcasing professional
turbocharger assembly with open housing, displaying internal str



Turbocharger Caterpillar D8K – Certifications & Standards

ISO 9001, ISO 14001, ISO 45001, IATF 16949 certified ignition coil manufacturer for OEM and aftermarket supply



Why Choose Elecdurauto for the Caterpillar D8K Turbocharger Replacement

Elecdurauto is more than a heavy-duty turbocharger manufacturer — it's a trusted partner for global distributors and construction equipment operators who demand durability, precision, and consistency. The turbocharger is built to perform under the toughest earth-moving and pipeline installation conditions, ensuring continuous power and reliability on site.


1. Heavy-Duty Manufacturing Excellence

Elecdurauto's production base is purpose-built for construction-grade turbochargers.

  • Over $45 million USD invested in automated casting, CNC machining, and balancing lines.

  • Annual output: 1,000,000+ complete turbos and 2,000,000 CHRA units.

  • Equipment sourced from the US, Germany, Japan, and Switzerland, ensuring OE-level precision.

  • Each T1227 turbo undergoes dynamic VSR balancing and endurance simulation testing to replicate Caterpillar's real-world operating conditions.


2. Built for Extreme Durability & Power

The D8H turbocharger is engineered for the harshest earth-moving environments.

  • Uses Inconel turbine wheels and reinforced bearing systems to handle extreme vibration and heat.

  • Tested for 950°C–1100°C thermal stability and long-cycle durability under heavy load.

  • Boosts engine torque and fuel efficiency while reducing emissions — optimized for sustained performance in construction and mining.


3. OEM-Grade Quality & Traceability

Every Elecdurauto Caterpillar D8H turbocharger is built under globally recognized quality systems.

  • Certified to IATF 16949, ISO 9001, CE, and RoHS standards.

  • Each unit is traceable via QR code and digital batch records for full lifecycle tracking.

  • Includes free quality inspection reports and 1-year unlimited mileage warranty for complete buyer confidence.


4. B2B Support & Fast Global Delivery

Elecdurauto understands the logistics needs of heavy-duty equipment dealers and fleet managers.

  • Maintains stock for high-demand Caterpillar models to ensure quick turnaround.

  • Supports small-batch orders (MOQ flexible) and urgent dispatch within 7–15 days.

  • Offers OEM & private label customization, including laser logo, custom packaging, and brand labeling.

  • Shipping flexibility: door-to-door delivery by air, sea, or express (DHL, FedEx, Maersk).


5. Custom Engineering & Reverse Development

Elecdurauto's R&D center offers tailored solutions for specialized heavy-duty needs.

  • Provides reverse engineering for discontinued or rare Caterpillar models.

  • Develops performance-enhanced versions for high-altitude or high-load applications.

  • From full turbo assemblies to individual CHRAs and core components, Elecdurauto delivers complete support to global B2B partners.



FAQs About Caterpillar D8K Turbocharger OEM 6N7203 Replacement

For End-Users (Fleet Operators, Mechanics)

1. Is the Elecdurauto T1238 turbocharger a direct fit for Caterpillar D8H and 583H models?

Yes. The Elecdurauto T1238 turbocharger directly replaces OEM 6N7203 and 0R5841 units used on Caterpillar D8K and 583K machines with the D342 engine.
No modification or adapter is required during installation.


2. What improvements can I expect after replacing the old turbocharger?

The T1238 delivers improved boost pressure, better fuel combustion, and lower exhaust temperatures, resulting in:

  • More consistent power under load

  • Reduced black smoke emission

  • Extended engine life due to cleaner combustion


3. What components are included with the turbocharger?

Check your existing turbo's data plate for:

  • Turbo P/N: 465032-0001

  • OEM NO.: 6N7203 or 0R5841
    If your current turbo matches these numbers and your machine runs a D342 engine, the T1238 is a perfect fit.


4. How long does this turbocharger last under heavy-duty use?

Under proper maintenance and clean oil supply, the T1238 turbo typically lasts as long as OEM Garrett units, with over 5,000–7,000 working hours in earth-moving environments.


5. Can I reuse my old oil feed and drain lines?

It's recommended to inspect or replace them to prevent contamination. A new turbo with dirty oil lines can cause bearing failure within hours.


6. Do you provide installation instructions or torque settings?

Yes. Upon request, Elecdurauto provides a detailed installation guide including torque specs, oil priming procedure, and break-in recommendations for D342 engines.


7. What maintenance should be done to maximize turbo life?

  • Change engine oil and filter every 250 hours

  • Clean or replace air filters frequently

  • Avoid sudden shutdown after heavy use (let the turbo cool down)


8. Is balancing or calibration needed before use?

No. Every Elecdurauto turbocharger is factory-balanced and flow-calibrated. You can install it straight out of the box.


For Distributors and Importers

9. Do you supply both complete turbochargers and CHRA core assemblies?

Yes.

  • Complete Turbo Assembly: P/N 465032-0001 (Material Code: 200001180047)

  • CHRA Core: P/N 407505-0014 (Material Code: 300001180817)
    This allows distributors to stock both replacement units and rebuild cores.


10. What's the minimum order quantity (MOQ)?

Elecdurauto supports flexible MOQ to help distributors enter new markets.
For initial cooperation, sample orders are welcome to verify fitment and performance.


11. Do you offer private label or OEM branding?

Yes. We provide OEM/ODM customization, including branded casting, labels, and packaging for distributors or regional brands.


12. How fast can you ship internationally?

Processing takes 3–5 business days, with delivery in 7–15 days via DHL, FedEx, or sea freight (e.g., Maersk). Urgent orders can be prioritized; email sales@elecdurauto.com for expedited quotes.


13. What certifications ensure product quality?

Our turbos are manufactured under IATF 16949, ISO 9001, CE, and RoHS standards. Each unit undergoes dynamic balancing, high-temperature endurance, and VSR testing to meet OEM performance levels.


14. Can you provide bulk pricing or volume discounts?

Yes, we offer tiered pricing based on order volume, starting at 100 pcs MOQ. Request a wholesale quote to explore flexible terms for small or large distributors.


15. How does this turbo compare to genuine Caterpillar parts?

The T1238 matches OEM performance with up to 30% cost savings. It uses identical materials (Inconel turbine, aluminum compressor) and is tested to exceed Caterpillar's durability standards in harsh conditions.


General Questions

16. Does this turbo fit other Caterpillar models?

It's primarily designed for D8K and 583H models. For other models (e.g., D7, D9), provide your equipment details or VIN to sales@elecdurauto.com for compatibility confirmation.


17. Is this turbo suitable for high-altitude operations?

Yes, the variable geometry design ensures stable boost pressure at high altitudes, maintaining performance in environments like mountainous mining sites.


18. How does Elecdurauto ensure quality control?

We use precision CNC machining, automated assembly with QR traceability, and rigorous testing (dynamic balancing, thermal endurance). Free QC reports are included with every order.


19. Can I request a sample before placing a bulk order?

Yes, samples are available for evaluation. Contact us to discuss pricing and shipping for your market.


20. Where can I find more technical resources?

Download our fitment guide, maintenance checklist, or troubleshooting diagram. For personalized support, call +86-189-1502-7366 or email sales@elecdurauto.com.

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