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Heavy-Duty 24V Starter Motor for Caterpillar Diesel Engines

This heavy-duty 24V starter motor is engineered as a direct OEM replacement for Caterpillar starter motor references 3895833, 4235606, and 5206648, delivering reliable starting performance for diesel engines operating in demanding environments. With 8.4 kW power output, clockwise (CW) rotation, and a 12-tooth pinion design, it ensures consistent engagement and high torque for heavy-duty applications. Designed for aftermarket and fleet replacement, this starter motor offers OEM-level fitment, durability, and electrical compatibility, making it a dependable solution for distributors, repair facilities, and equipment service providers.

  • Elecdurauto

  • IATF 16949, ISO 9001, and other major OEM certification systems

  • OEM label and ODM customization accepted

  • 50

  • 7–15 Days

  • 18 months

Availability:
Quantity:
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Product Description

Applications of Caterpillar 24V Heavy-Duty Starter Motor

Equipment Type Engine Model / Application Brand
Hydraulic Excavators Heavy-duty diesel engines used in large and mid-size excavators requiring high-torque 24V starting systems Caterpillar
Wheel Loaders Diesel engines for wheel loaders operating under continuous load and frequent start-stop conditions Caterpillar
Track-Type Tractors & Loaders Track loader and crawler equipment engines designed for construction and earthmoving applications Caterpillar
Mining & Quarry Equipment High-displacement diesel engines used in mining, quarry, and material handling equipment Caterpillar
Construction Machinery Earthmoving, road construction, and infrastructure equipment requiring reliable 24V starter motors Caterpillar
Industrial Power Units Diesel engine-driven industrial equipment and auxiliary power systems with heavy-duty electrical requirements Caterpillar



Caterpillar 24V Heavy-Duty Starter Motor Specifications

Parameter Specification
Starter Model Heavy-Duty Starter Motor
Product Type Heavy-Duty Starter Motor – OE Replacement
Voltage 24V
Power Output 8.4 kW
Teeth 12
Rotation Clockwise (CW)
Mount Type 3-Bolt Mounting Configuration
Starter System Direct Drive, High-Torque Design
Condition Brand New, OE-Interchangeable
OEM Reference – Caterpillar 3895833 / 4235606 / 5206648
Application Category Hydraulic Excavators, Wheel Loaders, Mining & Construction Equipment
Compatible Equipment Brand Caterpillar
Housing Material Heavy-Duty Metal Housing (Industrial Grade)
Electrical System 24V Diesel Engine Starting System
Quality Test Standard IATF 16949 & ISO 9001 Certified Production System
Warranty 18 Months for Heavy-Duty Commercial Use



OEM Cross Reference & Compatibility for Caterpillar 24V Starter Motor

OEM Brand OEM Reference Number Description
Bosch Bosch-based heavy-duty starter system compatibility
Caterpillar 3895833 Heavy-duty starter motor for Caterpillar diesel engines
Caterpillar 4235606 OEM starter motor used in construction and industrial equipment
Caterpillar 5206648 Direct replacement starter motor for 24V Caterpillar applications



Inside Elecdurauto Starter Motor Supplier Factory & Advanced Equipment

At Elecdurauto, the components of each product are strictly inspected to ensure the quality of the products.

New series of products have to undertake all kinds of tests before out into SOP, such as DV performance test,environment test, electromagnetic vibration test, endurance treat.


Electromagnetic Vibration Tester (On Working Condition)

Electromagnetic Vibration Tester (On Working Condition)

Starter DV Performance Tester

Starter DV Performance Tester


Starter Endurance Test Zone

Starter Endurance Test Zone

Environment Test Area

Environment Test Area



How Elecdurauto Starter Motor Supplier Produces Each Unit

At Elecdurauto, every starter is manufactured to exacting standards through our fully integrated production process. From rigorously inspected raw materials to precision machining and automated assembly, each step is optimized for consistency and performance. Every unit undergoes dynamic testing to ensure unmatched reliability—meeting the demands of both OEM specifications and aftermarket requirements.


Starter Raw Materials Preparation

Starter Raw Materials Preparation

Starter Component Processing

Starter Component Processing

Starter Parts Fabrication

Starter Parts Fabrication

Starter Parts Assembly Process

Starter Parts Assembly Process

Starter Automated Production Line

Starter Automated Production Line

Starter Quality Control Check

Starter Quality Control Check

Starter Final Product Assembly

Starter Final Product Assembly

Starter Finished Goods Storage

Starter Finished Goods Storage



Quality-Certified Starter Motor Supplier for Global OEM and Distributor Markets

With extensive experience in supplying to OEMs and large distributors, Elecdurauto understands what global compliance truly means. Our starter motors can be tailored to meet the required certifications and regulatory standards in your region — whether it's CE for Europe, E-Mark for automotive electronics, INMETRO for Brazil, or GCC conformity for the Middle East.


What We Offer:

  • ISO/IATF 16949 Certified Production

  • ISO 14001 Environmental & Safety Compliance

  • Optional CE, RoHS, E-Mark, REACH, INMETRO & others

  • Lab testing partnerships for electromagnetic compatibility (EMC), durability, noise & vibration, and more

  • Customized labeling and documentation to meet your import/export requirements


Trusted by Leading Markets:

From Latin America to Europe, from Southeast Asia to the Middle East, Elecdurauto has helped partners streamline entry into demanding markets with localized solutions and on-demand compliance support.
  • Need help passing a new certification for your country?

  • Want to brand your own line with compliance guarantees?

We've done it before — and we're ready to do it for you.



OEM Project Case from Elecdurauto Starter Motor Supplier for Global Brands

At Elecdurauto, we take pride in delivering more than just starters—we provide end-to-end solutions tailored to our clients' exact needs. As a trusted OEM supplier for starters, we've built long-term partnerships by combining precision engineering, responsive service, and value-added support.


From initial design collaboration to final delivery, we ensure every starter meets strict OEM specifications while optimizing for performance and durability. Our team works closely with clients to refine packaging, streamline logistics, and even assist with product development—ensuring a seamless integration into their production lines.


Starter Motor Samples

Starter Motor Samples

Designed Boxes with Client Logo

Designed Boxes with Client Logo

Client Showcasing

Client Showcasing

OEM Starter Models Showroom

OEM Starter Models Showroom

Detailed Shot of Starter Motor

Detailed Shot of Starter Motor

Precision Components Inside Starter

Precision Components Inside Starter

Surface Texture and Labeling on Starter

Surface Texture and Labeling on Starter

Starter Motor Units Before Packaging

Starter Motor Units Before Packaging



Elecdurauto Starter Motor Supplier OEM Development Process




Your Reliable Parter for Starter Motor Supply

Elecdurauto brings together a powerful network of China's top automotive electrical component manufacturers to serve global buyers with unmatched efficiency.


As your strategic sourcing partner, we offer:

  • Competitive factory pricing

  • Product quality on par with international brands

  • Full support across fuel and new energy vehicle segments


From OE-compatible starter motors to custom-developed units, Elecdurauto empowers wholesalers, distributors, and OEM customers with reliable supply chain access and flexible production capability.



Why Industry Leaders Choose Elecdurauto

R&D Strength – From Fuel to EV

  • National-level high-tech enterprise focused on motor system innovation

  • ¥300M+ R&D investment spanning ICE, BEV, HEV, REEV platforms


Advanced Manufacturing Capability

  • Modern production centers certified to GMW Global & CINA standards

  • Full-process automation with real-time quality control, smart warehousing, and digital visualization

  • Industry-leading single-line output capacity


Precision Process Engineering

  • Built upon Six Sigma and lean production principles

  • Smart upgrade from traditional to digitalized manufacturing

  • Capable of complex processes: round wire stators, high-density alternators, IPX4/IP67 protection-grade starters


Comprehensive Quality Assurance

  • Full IATF 16949, ISO 14001 compliance

  • In-house testing: performance, NVH, life-cycle (except EMC)

  • Certified by top OEMs: GMW, Chery, JAC, Foton, Caterpillar

  • Lifecycle validation: 45,000 to 350,000 cycles for start-stop systems


High Capacity & Product Range

  • Starter motor digital assembly line: 2 million units/year

  • Rotor production: 3 million units/year

  • Flat wire stators/rotors: 250,000 units/year

  • Round wire motors: 240,000 units/year

  • Starter assembly total capacity: 600,000 units/year



Frequently Asked Questions – Caterpillar 24V Heavy-Duty Starter Motor

1. What engines is this Caterpillar 24V starter motor compatible with?

This heavy-duty starter motor is designed for Caterpillar diesel engines used in excavators, wheel loaders, track loaders, and mining equipment. It directly fits engine models corresponding to OEM references 3895833, 4235606, and 5206648. Compatible applications include 345C, 345DL, 349D, 973D, R1700G, and W345C equipment.


2. Is this starter motor a direct replacement for the OEM part?

Yes, it is a direct-fit, OE-interchangeable replacement, engineered to match Caterpillar 24V heavy-duty starter motor specifications, including rotation (CW), teeth count (12), and mounting configuration (3-bolt). This ensures installation without modification.


3. What voltage and power does this starter motor require?

This unit operates at 24V and delivers 8.4 kW of power, making it suitable for large-displacement diesel engines in heavy-duty construction, mining, and industrial equipment.


4. How do I verify if this starter motor fits my equipment?

Check the Caterpillar OEM reference number on your original starter motor. If it matches 3895833, 4235606, or 5206648, this starter motor is fully compatible. Additionally, verify the mounting hole configuration (3 holes) and CW rotation to ensure correct installation.


5. Can this starter motor be used in cold or high-altitude environments?

Yes, it is designed for extreme heavy-duty conditions, including low temperatures, high-altitude diesel engines, and frequent start-stop operations. Its high-torque direct-drive system ensures reliable engine starting in challenging environments worldwide.


6. What materials and standards are used in this starter motor?

The starter motor features a heavy-duty metal housing and is produced under IATF 16949 & ISO 9001 certified systems. All components meet Caterpillar OEM quality standards for durability, electrical performance, and long service life.


7. What is the warranty and service support for this product?

This Caterpillar 24V heavy-duty starter motor comes with an 18-month warranty for commercial and industrial applications. Elecdurauto provides technical support for distributors, fleet maintenance teams, and repair shops worldwide, including Europe, South America, and North America.


8. Can this starter motor be used as a spare part in fleets or equipment inventories?

Yes, it is designed for fleet and project inventory programs. Its OEM interchangeability and high reliability make it ideal for bulk purchasing by equipment distributors, repair centers, and industrial fleet operators.


9. How does this starter motor improve operational reliability?

With high-torque output, 12-tooth pinion design, and CW rotation, the starter ensures proper engagement with the flywheel, minimizing wear and avoiding starter or engine damage. This reduces downtime for mining, construction, and earthmoving machinery.


10. Where is this starter motor suitable geographically?

This heavy-duty starter motor is optimized for global industrial and construction applications, including Europe, South America, North America, and other heavy-equipment markets. Its 24V high-torque design performs reliably in both hot, cold, and high-altitude conditions.

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